OMNI CNC Technology Co.,Ltd

1. What is Roof Rack and How It is Useful?

Roofracks are manufactured to deliver world class comfort. This innovative rack is the real adventure needs. Initially, roof racks were used only by outdoor enthusiasts such as campers and bikers but today they are being added to their cars even by daily uses.

Roof racks are becoming compatible with all kinds of vehicles from compact sedans to family vans. With the help of  CNC router machines, manufacturing of roof racks have become easier.

Click to see the video of roof rack with cnc machine. 

Roof racks are very efficient for long adventure trips with the whole family. This rack is used to fit in the luggage when all the seats of the vehicle are occupied by passengers.

There are different types and design of roof racks available in the market that has hard case enclosures and protect your valuables during harsh climactic conditions. 

CNC machine manufactures perfect roof rack to mount on top of your vehicle in order to address your needs and it is worthy investment.

Front runner  https://www.frontrunneroutfitters.com/en/za/roof-racks/slimline-ii-roof-rack-kits.html, one of OMNI CNC’s clients uses entry level 4*8 CNC machine for vehicle’s roof rack. Use your vehicle’s roof rack for various purposes in daily life. Roof rack will bring you convenience of carrying your possessions.

2. Why the CNC Router should be Preferred for Aluminum Profile Products Like Roof Racks

However, the only requirement for producing flawless aluminum profiled products like trailers and roof racks is that they should be cut precisely and carefully. And, this is where a CNC router comes into the picture.

As of the current times, the use of a CNC router for producing aluminum profiled products is growing immensely. Industries require a machine that can work flawlessly and produce light-weighted aluminum profiled products.

Besides, they know that a CNC router can satisfy every minute detail, like that of cutting speeds, relief angle, cutting edge, etc., required for the shaping of aluminum.

3.   Tips for CNC Workers for Aluminum Profiling

Once you safeguard your aluminum profile from deformation, it is important to understand that you must find the sweet spot of your alloy.

However, it is worth noting that an aluminum alloy plate has a narrow range of sweet spots in comparison to woods or other elements.

Besides, aluminum has a stickiness factor. And, this is a frustrating thing for the CNC worker. Not only it reduces the efficiency of the router but also aluminum’s stickiness degrades the final product.

So, to ensure that this does not happen, here are a few tips that should be considered while working with CNC router:

• Have Patience and Don’t Rush:

Although a CNC router can perform unthinkable tasks yet it is very important to be patient while constructing a trailer and other related aluminum profiled products.

A CNC worker will fetch rich dividends if they can keep themselves calm and slow down the things involved in the cutting process.

Allow the machine to do its magic rather than using your intellect to ruin your hard work. Ensure that you are using a perfectly sized CNC router for fetching the desired result.

● Depend on Feeds and Speed Calculator

As explained before, you need to allow the machine to handle the process instead of your intellect. This is where you need to learn about feeds and speed calculator. Using them, you can substantially reduce your stress and increase the output.

● Keep Clearing Chips

Aluminum loves to stick on the router. And, one cannot stress the need to clean the chips of the blade. Being negligent will not only cost you the project but also, considering the worst-case scenario, the CNC machine.

Being paranoid regarding the cleaning of the blade is a must for CNC workers. It should be your priority to check the blade continuously despite using the vacuum dust collection system.

Besides, to improve the performance rate you can use an air blast. Fixing this to the spindle pointing right at the point where the cutter meets the metal can be a reliable option for cleaning the chips.


Conclusion

So here it was! Perhaps, this is just a little thing that you needed for your understanding. Given the application of a CNC router, there are so many options available in the market that the worker can feel overwhelmed if he tries to see things from a narrow perspective.

As for the first step, it is important to consider which router your project requires and with whom do you want to negotiate for the CNC router.

You must consider CNC machining firms like OMNI CNC who have been in the market for a good duration. Moreover, the rising reputation of this CNC machining firm is worth noting.

In case you are someone who wants to work with an entry-level router and have no idea how to begin your aluminum profiling. We would urge you to take inspiration from Front Runner  https://www.frontrunneroutfitters.com/en/za/

Reading this we are sure that there is a part of you that can work wonders like this firm. However, it is all about you realizing the same. It doesn’t matter if you have an entry-level 4*8 cnc router, what matters is that you must have the courage to take a risk and work wonders on aluminum profiles like never before.

Did you know that in any given year, there are between  17 million and 35 million avid surfers riding the waves? When it comes to paddle boarding, the US alone has over 22 million stand-up paddle boarders. And don’t even get us started on fishing– it’s the third-most-popular pastime in the world today. 

It is this extreme popularity that has made water sports like paddle boarding, surfing and fishing extremely lucrative industries – particularly for board manufacturers.

But just offering boards doesn’t help you get customers. Surfers, fishermen/women, and paddle boarders are extremely discerning about the quality of equipment they choose, and you’ll need to raise your production quality standards to meet their needs.

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Top 10 qualities customers look for in a water sports board

Just like any other water sport, fishing, surfing, and paddle boarding come with their own dangers. While the fatalities may be lower compared to other sports, they can turn dangerous if the correct boards aren’t used. 

But a board is considered “correct” when it is built the right way. This is why manufacturers need to construct boards using specifications that offer buyers safety, convenience and enjoyment.

By doing so, you will be positioning yourself as the premier manufacturers of premium-quality paddle/surf/fishing boards. 

Surfers, stand-up paddle boarders, and fishermen/women consider ten important criteria when purchasing their boards: 

• Material:

When it comes to materials, all three water boards work great when made in composite foam. This material is light-weight, very buoyant, and quite thick. This offers protection, comfort, and convenience to the user.  Other materials that water sports boards can be made of include plastic, Kelvar, wood, and epoxy fiberglass.
 

• Hull design:

If surfboards and stand-up paddle boards are being purchased, customers look for planing hulls. These hulls are flat and wide and glide over the water, giving more stability to the user. Fishermen/women choose either the planing hull or displacement hull, depending on the type of water they intend to fish in and how much speed they need. 
 

• SUP width:

People with better stability & balance often choose to go for boards with a narrower SUP width because it offers faster speed. Typically, this will be between 32-34 inches for paddle boards and 18-22 inches for surfboards. 
 

• Length, height, and weight of the board:

Fishing planer boards are usually 8”-12”. Surfboards are usually 6’2”-7’2” and can sometimes be longer. Paddle boards are usually 10-11 feet in length. But again, these can vary depending on whether the speed is important to the user or stability. In terms of weight, lighter surf, paddle, and planer boards are better because they don’t drag as much in the water. 

• Volume & thickness:

Surfers typically look for surfboards that are 2¼″- 3¼″ thick, and paddle boarders look for paddle boards that are 5”-6” in thickness. Planer boards generally come in small sizes. But they must be heavy, so they’re not overturned by the fast movement or rough fish. 
 

• Fin set up:

People who use water sports boards in calm water and with limited movement can choose a board with less than three fins. But if they want to use the board in rough water or use the board extensively, then 3-5 finned boards are better. 
 

• Construction

The tail shape, nose shape, contour of the board, and other design/construction elements depend on the personal preferences and usage of the user. These features determine the speed, stability, and ease of boarding. 
 

• Stability

When it comes to paddle and surfboarding, larger and more stable boards are needed when the user’s weight is higher. If they surf/paddle with their pets or lots of gear, then too larger and more stable boards are needed. This will prevent the boards from overturning in the water. Similarly, fishing planer boards need to be heavy and thick to be more stable or risk being turned over. 

• Inflatability

If the buyer is looking for soft paddle/surfboards, then the inflatability should be approximately 225-240L. But for hard boards, it should be around 175L. 

• Places it can be used:

One of the most important pre-requisites for surfboards, planer boards, and paddle boards is that they should be versatile enough to be used on any type of water. “All Round” boards are more-popular than single-purpose boards. 

Manual manufacturing doesn’t always help board manufacturers meet all these criteria effectively. They need to use the right technology to build boards that are safe to use and enjoyable. This is where CNC Routers come in. 

Five ways in which a CNC router will make you the most trusted water sports boards supplier

CNC Routers are a great and easy way to create safe water sports goods quickly and on a budget. They offer numerous benefits which both small and large-scale manufacturers will appreciate. 

Some of the benefits you get by using  CNC Router machines to build your water sports boards are: 

• Complete customizability

Do your customers want a 5-fin surfboard? What about a 34-inch paddle board made from composite foam? Maybe your customers are fishermen/women looking for a dark-colored wooden planer board.

Irrespective of what material, dimension, and color specifications you require for your boards, CNC Routers can be used to manufacture a wide range of products. 

Additionally, spindles on CNC Routers are capable of being run at high speeds up to 18,000rpm, making production very fast.

You can easily program the Router to build you a variety of units within a short span of time.

This way, you’ll be able to customize your product range to a variety of markets and become the sole supplier of all types of water sports boards for your region. 

• Precision

CNC machining tools like CNC Routers and desktop CNC mills are extremely precise in their cutting and finishing.

They have tolerance as low as +/- 0.01 mm. This makes the Routers extremely ideal for fashioning items like surfboards, paddle boards, and fishing planer boards, where adherence to dimensional measurements is a must.

You can protect your customers – even save their lives – with your precisely-built boards. 

• Accuracy

It’s a known fact that hand-held machines require a very steady hand to operate. A slight slip or loss of focus can ruin the product completely, or worse, injure the user. CNC Routers don’t suffer from the same problem.

They are pre-programmable devices that are fully-automated. Because there is no human intervention involved, CNC Routers eliminate any of the risks that come with hand-held devices. 

Another advantage of the steady cutting that CNC Router Machines offer is the reduction of wastage. The absence of mistakes will ensure your resources are used optimally, and your composite foam material stock will last longer.

This also makes your company very eco-friendly – something which new-age water sports enthusiasts appreciate. 

• Scalability

If you’ve been planning to scale-up manufacturing of your paddle/surf/planer boards, then a CNC Router that comes with a CNC router table will make the best investment.

These router machines can work on hundreds of units of products within a few hours. They don’t require constant manual feeding or intervention and produce outputs with consistency.

You only need to occasionally change the Router settings to suit the specifications of each product variant, and you’re good to go. 

With their high-speed and automated functionality, CNC Routers give you the freedom to scale-up your operations with ease.

You don’t have to hire too many laborers as well, instead relying on the Router to take over your production. 

• Trainability

Unlike some other types of manufacturing technologies which can take very long to learn, CNC Routers are relatively easy to master.

By seeing an expert use the machine and trying your hand at it, you can gain an understanding of how CNC cutting works. Regularly operating the Router will make you an expert at it. 

Plus, CNC Routers are very easy to maintain. If you do require any support, our team at  Omni CNC is always here on hand to assist. We have over 10 years’ experience in assembling CNC machinery and are reputed as one of the best CNC Router assemblers in China.

We can help your staff set-up the router at your facility, learn how to use it, and assist with any questions they have.

Conclusion

As we’ve seen, CNC Routers are extremely helpful in crafting premium-quality surfboards, stand-up paddle boards, and fishing planer boards that are 

• Safe to use on calm and choppy waters. 
• Easy to transport anywhere.
• Customizable for beginners, intermediates, and experts at water sports. 
• Long-lasting and easy to care for.

If you’d like to see how our CNC Routers at Omni CNC can be used to make composite foam water sports board, just give us a call today. We can organize a physical or virtual demo of our machine.

We have both full-size and mini CNC routers at our facility, perfect for operations of all sizes. 

Contact us today to schedule a meeting or to discuss rates.